DIY Open Source Handheld Battery Powered Thermal Camera

DIY Battery Powered Thermal Camera
DIY Battery Powered Thermal Camera

I’ve been exploring using Adafruit Stemma QT to create really cool DIY prototypes without any soldering here on the site. It allows you to very quickly throw together prototypes and do testing for various ideas.

I recently ordered a bunch of new Stemma QT devices including the Adafruit ESP32-S3 Reverse TFT Feather and a MLX90640 IR camera module that I wanted to turn into a DIY thermal camera. I wanted it to be small and battery powered.

In this guide I’ll show you the parts I used to build it as well as the code. Let’s get started!

Hardware Used

Adafruit ESP32-S3 Reverse TFT Feather
Adafruit ESP32-S3 Reverse TFT Feather

The Adafruit ESP32-S3 Reverse TFT Feather has a built in screen, a Stemma QT port for connecting to other accessories as well as a integrated battery charging and monitoring circuit

Links: Amazon.com*, Adafruit.com*

Adafruit Thermal Camera Module MLX90640
Adafruit Thermal Camera Module MLX90640

A camera module using the MLX90640 sensor. Uses Stemma QT for plug and play with other Stemma QT / 4-pin I2C devices.

Links: Amazon.com*, Adafruit.com

Adafruit 350mAh Battery
Adafruit 350mAh Battery

A 350 mAh from Adafruit that will come with the right polarity for the ESP32-S3 Reverse TFT Feather (and is a little bit smaller than the Feather)

Links: Adafruit.com

Overview

First let’s take a look at all of the parts that make up the build:

Thermal Camera - Components
Thermal Camera – Components

I basically have a small Adafruit 350mAh battery. You can use larger batteries if you would like. I just wanted to use one that was relatively the same size as the ESP32-S3 Reverse TFT feather itself and this was a good size for that.

You don’t have to use a battery from Adafruit but I highly recommend it because otherwise sometimes the batteries will come with the wrong polarity (meaning the red and black wires are switched). Connecting a battery with the wrong polarity is one of the most common ways that beginners destroy their boards. The damage is catastrophic even from doing it once. I’ve done it before on a XAIO expansion board (and yes it killed it, several LEDs stopped working immediately and it kind of half worked for a while but eventually did die altogether with a nasty pop) so be careful with the battery polarity.

Other than that I literally just used a cardboard box I had laying around that looked small enough. You could definitely 3D print something as well but I thought it would be fun to reuse some old packaging instead to make the project with. It’s certainly more environmentally friendly.

This is all you need. There is no soldering. You don’t even need a box if you don’t want to. You can just use the camera module loose as well:

Thermal Camera - Outside of Case (Loose)
Thermal Camera – Outside of Case (Loose)

It’s fine. Not a problem at all. This is why I love the Adafruit Stemma QT line of gear so much. You can just plug and play all sorts of different components like this and really quickly break them down and reuse them whenever you’d like.

Now let’s get started configuring it!

Installing CircuitPython & Libraries

First head to the download page for the ESP32-S3 Reverse TFT Feather here. Download the latest version as a .uf2. At time of writing that is 8.0.3.

Next grab the latest Adafruit CircuitPython libraries at this page here. Download the Adafruit bundle for 8.x.

Now we need to connect the Adafruit ESP32-S3 to your computer via USB and put it into boot loader mode.

To put it in the right mode press the reset button and then press the “D0” button twice really quickly (which D0 is also the “BOOT” button on the ESP32-S3 reverse feather, it serves a dual purpose). If you did it right you should see this screen:

ESP32-S3 Reverse TFT Boot Loader
ESP32-S3 Reverse TFT Boot Loader

If you see that screen then you should see a new drive on your computer. Drag the .uf2 file we downloaded earlier onto the drive like this:

Install CircuitPython
Install CircuitPython

Once it is finished the device should restart. If it doesn’t (and you’re sure it’s finished installing) then unplug the device and plug it back in. You should now see a “CIRCUITPY” drive.

Now we are going to extract the .zip file you downloaded earlier with the Adafruit CircuitPython libraries. Extract the folder and inside there should be a lib folder:

Adafruit CircuitPython Libraries - Extracted "lib" folder
Adafruit CircuitPython Libraries – Extracted “lib” folder

We are going to copy all of these files onto the CIRCUITPY drive. It should already have an empty “lib” folder (if it doesn’t create it).

Copy all of these files from inside the “lib” folder to the CIRCUITPY “lib” folder. Once it’s finished you’re ready to update the code!

Python Code

Now open code.py from the CircuitPython drive. Use the following code:

import time
import board
import busio
import displayio
import terminalio
from adafruit_display_text.label import Label
from simpleio import map_range
import adafruit_mlx90640

number_of_colors = 64  # Number of color in the gradian
last_color = number_of_colors - 1  # Last color in palette
palette = displayio.Palette(number_of_colors)  # Palette with all our colors

color_A = [
    [0, 0, 0],
    [0, 0, 255],
    [0, 255, 255],
    [0, 255, 0],
    [255, 255, 0],
    [255, 0, 0],
    [255, 255, 255],
]
color_B = [[0, 0, 255], [0, 255, 255], [0, 255, 0], [255, 255, 0], [255, 0, 0]]
color_C = [[0, 0, 0], [255, 255, 255]]
color_D = [[0, 0, 255], [255, 0, 0]]

color = color_B
NUM_COLORS = len(color)


def MakeHeatMapColor():
    for c in range(number_of_colors):
        value = c * (NUM_COLORS - 1) / last_color
        idx1 = int(value)  # Our desired color will be after this index.
        if idx1 == value:  # This is the corner case
            red = color[idx1][0]
            green = color[idx1][1]
            blue = color[idx1][2]
        else:
            idx2 = idx1 + 1  # ... and before this index (inclusive).
            fractBetween = value - idx1  # Distance between the two indexes (0-1).
            red = int(
                round((color[idx2][0] - color[idx1][0]) * fractBetween + color[idx1][0])
            )
            green = int(
                round((color[idx2][1] - color[idx1][1]) * fractBetween + color[idx1][1])
            )
            blue = int(
                round((color[idx2][2] - color[idx1][2]) * fractBetween + color[idx1][2])
            )
        palette[c] = (0x010000 * red) + (0x000100 * green) + (0x000001 * blue)


MakeHeatMapColor()

# Bitmap for colour coded thermal value
image_bitmap = displayio.Bitmap(32, 24, number_of_colors)
# Create a TileGrid using the Bitmap and Palette
image_tile = displayio.TileGrid(image_bitmap, pixel_shader=palette)
# Create a Group for scaling
image_group = displayio.Group(scale=5)
image_group.append(image_tile)

scale_bitmap = displayio.Bitmap(1, number_of_colors, number_of_colors)
# Create a Group Scale must be 128 divided by number_of_colors
scale_group = displayio.Group(scale=2)
scale_tile = displayio.TileGrid(scale_bitmap, pixel_shader=palette, x=115, y=0)
scale_group.append(scale_tile)

for i in range(number_of_colors):
    scale_bitmap[0, i] = i  # Fill the scale with the palette gradian

# Create the super Group
group = displayio.Group()

min_label = Label(terminalio.FONT, color=palette[0], x=198, y=5)
max_label = Label(terminalio.FONT, color=palette[last_color], x=198, y=120)

# Add all the sub-group to the SuperGroup
group.append(image_group)
group.append(scale_group)
group.append(min_label)
group.append(max_label)

# Add the SuperGroup to the Display
board.DISPLAY.show(group)

min_t = 20  # Initial minimum temperature range, before auto scale
max_t = 37  # Initial maximum temperature range, before auto scale

i2c = busio.I2C(board.SCL, board.SDA, frequency=800000)

mlx = adafruit_mlx90640.MLX90640(i2c)
print("MLX addr detected on I2C")
print([hex(i) for i in mlx.serial_number])

# mlx.refresh_rate = adafruit_mlx90640.RefreshRate.REFRESH_2_HZ
mlx.refresh_rate = adafruit_mlx90640.RefreshRate.REFRESH_4_HZ

frame = [0] * 768

while True:
    stamp = time.monotonic()
    try:
        mlx.getFrame(frame)
    except ValueError:
        # these happen, no biggie - retry
        continue

    #    print("Time for data aquisition: %0.2f s" % (time.monotonic()-stamp))

    mini = frame[0]  # Define a min temperature of current image
    maxi = frame[0]  # Define a max temperature of current image

    for h in range(24):
        for w in range(32):
            t = frame[h * 32 + w]
            if t > maxi:
                maxi = t
            if t < mini:
                mini = t
            image_bitmap[w, (23 - h)] = int(map_range(t, min_t, max_t, 0, last_color))

    min_label.text = "%0.2f" % (min_t)

    max_string = "%0.2f" % (max_t)
    max_label.text = max_string

    min_t = mini  # Automatically change the color scale
    max_t = maxi

I adapted this from the official Adafruit documentation here and updated it for this board (and made a few other changes).

Conclusion

It actually functions really well! I’m not sure what the battery life is but I’ve left it on for at least 30-45 minutes without it dying. I’m guessing with a larger battery it would last an incredibly long time (relatively speaking).

Here’s an action shot:

Thermal Camera - Testing on monitor
Thermal Camera – Testing on monitor

Here you can clearly see the edge of the monitor (which is hot) against the back of my wall (cool). It shows you the temperature scales on the right hand side. These automatically adjust based on the sources within a sliding window.

This was my first try with CircuitPython and I honestly liked it. I’ll definitely be doing more projects with the language here on the site. Stay tuned!

Other Resources

Don’t miss my guide on other Adafruit Stemma QT devices and using them with Arduino here

I’ve also made a Adafruit IoT button project that can be used in Home Assistant here

Check out my WiFi action key Adafruit single-key build here

You can see all of my Adafruit related articles here

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Razor Burn
Razor Burn
11 months ago

Hi James,

Thanks for sharing this neat DIY tutorial using some new kit from Adafruit as the Thermal Camera module looks more than capable and fairly priced when you compare it with more industrial styled cameras. Also nice to see you running the commands in CircuitPython as its heavily supported by Adafruit and fairly simple to use.

I’m hoping Adafruit manage to keep the Adafruit ESP32-S3 Reverse TFT Feather restocked as the first few batches sold out quickly and from what I can gather nobody else has stock for sale so I’m relying on a local seller in Australia otherwise shipping ends up costing way too much from USA>AUS and my last order took a bit longer to arrive.

I look forward to seeing future projects utilising the TFT as the ESP32-S3 chip is quite powerful and I see Seeed just announced a future XIAO ESP32-S3 Sense camera dev board that looks very promising and has onboard wireless and upgradable camera lenses which is frankly insane when you consider the capabilities of the ESP32-EYE and various clone CAM boards for their footprint and the XIAO board is no bigger than the actual camera module… Take care!